Software > Production, Procurement > Production Data Acquisition > Detact®
Artificial intelligence for manufacturing process chains

Detact®

Artificial intelligence for manufacturing process chains

Version:  2.0

 
 
 
 
 
 
 
 
Demo version

Big data in production

Symate is developing the Detact AI system to automatically identify interactions between parameters within complex manufacturing processes during ongoing production and start-up processes. The comprehensive recording and merging of process, quality and material data in Detact creates the data basis for self-optimizing production processes. Detact's high degree of adaptability to the production company's process chains is innovative. Detact automatically collects unstructured raw data from completely heterogeneous and distributed data sources such as MES/PLC and sensor systems, ERP and CAQ software as well as text-based formats (Excel, PDF, CSV, TXT etc.) and can merge them virtually into comprehensive process chains.

In combination with Detact's online capability, the fully integrated analysis backend enables the provision of encapsulated automation solutions - so-called Detact Services - for process optimization through self-learning diagnostics or predictive maintenance, for example. Detact Services enable the user to use state-of-the-art analysis methods without mathematical expert knowledge: e.g. the creation of mathematical models for technological correlations in the ongoing production process. Modeling is now automated and encapsulated in services. Freed from time-consuming data processing and analysis tasks, engineers can make faster and better decisions than before based on high-quality and immediately available data at the touch of a button. With its adaptability, Detact enables medium-sized production companies in particular to make a gradual entry into the digitalization of processes.

Typical pilot projects at customers start with up to three data sources and can later be expanded into productive systems with additional data sources or more data volumes. This efficiency in system implementation sets Symate GmbH's product range apart from competing providers. Expensive implementation projects lasting several years and involving large project teams are avoided; instead, the lean and flexible approach with Detact enables the use of data volumes that are permanently generated in production anyway, as well as the rapid provision of usable results.

Advantages

  • Cross-industry suitability for areas of production, process optimization, quality management
  • effortless reading of large amounts of data (big data) such as process, machine, quality, peripheral and environmental data
  • Interfaces to ERP, PDC and CAQ systems (SAP, Infor, abas, SCADA and many more) and in-house developments
  • Detact Connect, application, analysis and database servers separate from the machine network, intranet and Internet and located in a demilitarized zone (DMZ)
  • Server certified according to DIN ISO / IEC 27001 & FOX Certification3
  • Encrypted data transfer according to SSL/ HTTPS standard
  • Fine-grained user, rights and role concept
  • Rollback capability of changes & audit function
  • High scalability (clustering)
  • Installation on-premises or via the Symate cloud
  • Improved and transparent process control using Detact apps (predictive maintenance & condition monitoring, etc.)
  • Very intuitive & simple operation

Are you interested in Detact, the software for technology data management? Then contact us - we will be happy to advise you!

Target groups:

Our target group includes the plastics and metal industry, in particular:

  • injection molding
  • extrusion
  • thermoforming
  • aluminum die casting
  • magnesium die casting
  • zinc die casting

References:

Our references include:

  • BMW Group
  • AUDI AG
  • C3 – Carbon Concrete Composite e. V.
Contact information:
Mr. Dr. Martin Juhrisch
+49 (0) 351 82126-300
Links & Downloads:
Information
direct to webpage
Request online demonstration
request meeting
Success story
direct to webpage
Software exposé
request URL

Functions (excerpt) of Detact®:

1D / 2D scatter plots
Queries
Process visualization
Analysis results
Analysis functions
Plant productivity (OEE/TEEP)
Application management
Working time management
Order production list
Order tracking
Scrap analyses
Analysis
Bayesian analysis
data aquisition
Processing times
User management
Report management
Visitor statistics
Resource management
big data
Big Data Analytics
Bootstrap method
BoxPlots
Cloud
Cluster analyses
Clustering
Compliance management
Conjoint analyses
Dashboards
Data Mapping
Data warehouse
file formats
data and text mining
Data Connectors
Data inspection and cleansing
Data analysis
Database types
Data extraction
Data import
Data manipulation
Data operations
Data Collection
Data selection
Data storage
Data synchronization
Data transfer
Data verification
Data transfer
Data visualization
Dependency Management
Diagrams
Real-time evaluations
Probabilities of occurrence
Decision tree analysis
Event logs
ETL Processes
Excel export
Color coding capabilities
Detailed Planning
Fine control
Production control station
Forecasting
Device management
Graphical visualizations
Frequency distributions
Projection comparison
Information management
Information type analysis
Maintenance
Integration of the control level
IoT
Capacity evaluations
Key figures and key figure systems
Key figure reports
Key figure simulations
Classification and prediction
classification and regression trees
Component monitoring
Correlations
Correlation analyses
Correlation matrix
Cost analysis and budget control
analyses of covariance
Customer statistics
Inventory management
Performance analysis
Performance monitoring
Control station
liquidity analysis
Machine performance comparison
Machine Condition Survey
Machine documentation
machine inspections
Machine control
Materials management
MTBF - Mean Time Between Failures
Mean Time Between Maintenance, MTBM
Mean Time To Repair, MTTR
Multiple data sources
Quantity recording
Measurement data
Metadata
Mean values
monitoring functions
Network Statistics
Parallel coordinates
Performance Management
Product data
Production tracking
Production controlling
Production status
Forecasting and planning
forecast result
Forecasting
Project statistics
Protocols MQTT and HTTP
Prototyping
Process data tracking
Process control
Process visualization
Inspection data acquisition
Quality management
Quality assurance
Regressions or equalization calculations
Regression analysis
Remote Management
Set-up time evaluations
Shift histories and production reports
Interfaces
Sequence analysis
Signal statistics
Six Sigma
Target setup detection
Storage
Statistics
statistical calculations
statistical cost planning
Statistical process control (SPC)
statistical methods
Status monitoring
Sampling system
Downtime Pareto analysis
Downtime detection
Malfunctions
Search
Spreadsheet
Sub-process analysis
Trend analyses
Trend value analyses
Changeover time
Update Management
experimental designs
Visualization
predictions and model simulation
Probability analysis
Probability distributions
Tool management
What-if analyses
WLAN connection
Workflow management
Time data, time series, calendar
Time recording
Time series analyses
access controls
Access management
Access control

Price

on request

Get to know the software better! Request a video appointment for a personal presentation!

Technical specifications:

Web-based:
yes
SaaS, Cloud:
yes
On-premises (local installation):
yes
Multi-user (network-compatible):
yes
Multi-client compatible:
yes
Maintenance:
on request
Customizing:
on request
First installation (year):
2012
Manufacturer based in:
Germany
Training:
on request
Hotline:
on request
Installation support:
on request
Documentation:
Manual, Online Help, Demo version, Technical documentation
Dialogue language(s):
English, German
System requirements:
Compatible operating systems (runs with):
Win 11
Win 10
Win Server
Mainframe based
Unix based
Linux based
Mac OS
Mobile OSs (supports):
iOS
Android
Old Compatible Operating Systems:
Win 8
Win 7
Win Vista
Win XP
Win 9x/ME
Win Phone / Mobile
Other requirements for soft- and hardware:
The Detact® software can be used from all workstations that have a browser. There is also a Detact® app for iOS, Windows Mobile and Android.