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Mechanical engineering company seeks ERP system

IT project from: mechanical engineering company (Germany)Project no. 18/1182: finished
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Mr. Dipl.-Kfm. Uwe Annuß
uwe.annuss@softguide.de

We successfully manufacture and sell products and services in the field of machinery. We are looking for a new ERP system for our medium-sized company that can also be expanded to include an online shop.

We are pursuing the following goals with the new ERP system:

Can goals:

  • Ideally, complete replacement of the existing ERP system
  • Preferably connection to supplier systems
  • Manual interfaces should be automated

Required goals:

  • User-friendly
  • Support for different end devices
  • Web shop connection
  • The system should include CRM or be connected to CRM
  • Support for prototype construction and development
  • Personnel scheduling
  • Display serial numbers
  • Life cycle management
  • Display supply chain with multiple material provision
  • Import price lists from suppliers
  • CAD interface
  • Adjustable workflows that guide a process through the various departments

The software solution to be procured should be used in the following areas:

  • Financial accounting/controlling
  • Sales/rental
  • Purchasing
  • Warehouse (two storage locations, approx. 300 storage spaces)
  • Production (individual production of special machines, series production)
  • Development / prototype construction
  • Customer service

Excerpt from the planned requirements (ideally):

General requirements

  • Individually customizable, user-friendly interface
  • User authorization concept
  • Standardized interfaces for importing and exporting data
  • Office integration (Word, Excel, PPT, Outlook)
  • Workflows
  • Recognize and avoid duplicate data
  • Scheduler and calendar functions with follow-up functions

Accounting

  • Financial accounting
    • Budget planning, financial planning, liquidity planning
    • Manage overdraft facilities and other types of financing
    • Chart of accounts in different languages
    • Drill-down function from account balance to document level
  • Accounts receivable
    • Management of invoice items, sorting, invoice layout
    • Open items and multi-level dunning process
    • Credit notes
    • Discounts and interest on arrears
    • One-time debtors
    • Payment transactions according to national standards
    • Foreign currencies
    • Pro forma invoices
    • Confirmation of arrival for sales in other EU countries
  • Accounts payable
    • Efficient recording of payment proposals and
    • Outgoing payments
    • Document entry
    • Credit notes
    • Multiple bank accounts per vendor
    • Contract management, document management, document management
  • Bank accounting
    • Maintaining bank accounts in foreign currencies
    • Data carrier exchange for payment transactions via country-specific cash software
    • Importing electronic account statements with open item reconciliation for incoming payments for accounts receivable and accounts payable
  • Asset accounting
    • Recording of main, sub, and planned assets
    • Depreciation according to standard (straight-line, declining balance) or user-defined
    • Change of depreciation method for the asset
    • Allocation of depreciation to cost centers according to distribution key
  • Cost accounting
    • Recording and processing of all costs and services incurred
    • Functions for calculating cost prices (e.g., material, production, or administrative costs)
    • Calculation of offer prices, production costs
    • Break-even analyses
    • Freely definable cost type plan
    • Budget planning
    • Operating data collection with various quantity evaluations
    • Calculation of product- or customer-related contribution margins
    • Analytical and statistical cost planning, plan simulations

Management Information System / Controlling

  • Management cockpit, interfaces where management-relevant key figures and reports converge
  • Display of business charts, traffic lights, bars, charts, pies, tables, maps, statistical functions, etc.
  • Balance sheet analyses
  • Sales analyses, ABC analyses
  • Liquidity and cash flow analyses, liquidity planning
  • Creation of key figures and key figure systems
  • Comparative statistics - previous year and current year
  • Options for easily requesting the degree of completion of projects
  • Customer statistics

Personnel and salaries

  • Recording, managing, and evaluating operational working hours and absences
  • Vacation planning
  • Personnel costs
  • Support and setup of various working time models, such as part-time, flexitime, teleworking/home office, working time accounts, modular system, sabbaticals, family care leave
  • Posting of working hours to projects, cost centers, or activities
  • Real-time recording via digital “time clock” or terminal, trust-based working time, and self-recording via employee self-service
  • Mobile time recording with smartphone or tablet

Sales processing

  • Order processing
    • Order handling
    • Pricing and price management functions: discounts, price lists, volume discounts, promotional prices, customer-specific special prices
    • Text module management for texts in invoices, delivery notes, order confirmations, etc.
    • Inventory alerts from inventory management
    • Alerts for payment arrears or credit limit exceedances when entering orders
    • Statistics
    • Freely combinable header and item discounts, quantity and value discounts
    • Customer documents (quotes, invoices) in various customer-specific languages
    • Goods and goods group management
    • Document management
    • Functions for online shops
  • Project management
    • Management of external projects (customer projects) and internal projects (e.g., trade fairs)
    • Scheduling and capacity planning
    • Resource management
    • Project pre- and post-calculation possible (income and expenditure per project item)
  • CRM
    • Creation and management of customer data, companies, and addresses with any number of contact persons and contact-related data such as telephone and fax numbers, email addresses, blogs, and websites
    • Processing of additional fields that are available in addition to the standard fields for addresses and contact persons (e.g., age, qualifications, position, hobbies)
    • Office integration (Excel, Word, Outlook)
    • Geographical display of addresses via Maps, Earth, or Street View in conjunction with routes
    • Tour planning
    • Follow-up function, calendar, appointments
    • Log phone calls, correspondence, and visit reports by address
    • Computer Telephony Integration (CTI)

Purchasing processing

  • Order forecast
  • Order management, inventory monitoring
  • Invoice verification
  • Overview (cockpit) for open orders, open invoices, open deliveries, open credit notes
  • Processing of direct deliveries (drop shipments) with mapping in the system
  • Handling of partial deliveries, partial invoices, and collective invoices
  • Complaint management
  • Single-stage and multi-stage supply chains
  • Shipment tracking, telematics
  • Transport management

Production

  • Capacity planning
  • Production optimization and production planning with a focus on series production, individual production, variety production, or batch production
  • Bill of materials processing, e.g., hierarchical breakdown of a product into assemblies, which in turn are further broken down, etc.
  • Logistics functions that map the internal material flow
  • Machine control and production control
  • Operational data collection
  • Material requirements planning
  • Production control station
  • Mapping of material provision with multiple production stages

Development

  • Growing parts list
  • Preliminary costing, final costing
  • Patent management

Customer service

  • Recording of complaints
  • Mapping consignment goods
  • Service requests, overview and traceability
  • Service order
  • Mobile recording of billing-relevant order data: Time, spare parts, and material recording at the customer's site
  • Mobile warehouse, parts inventory management
  • Resource planning (for service technicians)
  • Serial number recording, batch management

Rental

  • Mapping of the rental process
  • Disposition of rented equipment, available equipment
  • Rental prices
  • Interim billing for long-term rentals
  • Mapping of possible additional insurance policies

Warehouse and inventory management

  • Goods receipt, goods issue
  • Storage location management
  • Import function (article master data, supplier lists, etc.)
  • Labels, storage location labels, barcodes, etc.
  • Article reservation system
  • Support for various storage strategies (HIFO, LIFO, KANBAN, chaotic storage, etc.)
  • Serial and batch number management
  • Shipping functions, shipping connection, e.g., to DHL, UPS, DPD, GLS, and Hermes
  • Statistics and search

Approximately 20 software workstations are planned.

Note:

Detailed specifications can be requested from SoftGuide.

Based on the specific requirements, the following solutions can be considered:

Software / Company Customizing OS
audius:CRM+ERP for production and trade
 
 
 
 
 
 
 
 
DELECO® ERP - Merchandise management, production, maintenance
 
 
 
 
 
 
 
 
ERPframe
 
 
 
 
 
 
 
 
FEPA
 
 
 
 
 
 
 
 
TaxMetall - ERP • PPS
 
 
 
 
 
 
 
 
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